ibrahim suliman Maintenance and Repair of Agricultural Machinery Page talked about the maintenance of agricultural machinery or machines and heavy machinery, such as Caterpillar generators and repair Agricultural tractor Irrigation agriculture machines
الاثنين، 5 مايو 2014
الشعير المستنبت رائع ومفيد جدا ومعلوماته لدى مجانا لمن يحتاجها فليتصل بى
Treasure of cultural and historical information
الشعير المستنبت رائع ومفيد جدا ومعلوماته لدى مجانا لمن يحتاجها فليتصل بى
Treasure of cultural and historical information
الشعير المستنبت رائع ومفيد جدا ومعلوماته لدى مجانا لمن يحتاجها فليتصل بى
Treasure of cultural and historical information
الأحد، 4 مايو 2014
الأربعاء، 30 أبريل 2014
Charge Pump Components in tractor
Charge
Pump Components
1.
End Plate 10. Plug
2.
‘O’ Ring 11. System Relief Valve (245
bar)
3.
Coupling 12. Plug
4.
Driveshaft 13. ‘O’ Ring
5.
Outer Rotor 14. Charge Filter Dump Valve
(6 bar)
6.
Charge Pump Housing 15. Main Charge
Filter
7.
Seal 16. Inner Rotor
8.
Pin 17. Rotor Drive Key
9.
Hub 18. End Plate Screws
الاثنين، 30 ديسمبر 2013
Differentials part p3
Limited Slip Differential
This differential lock device is totally
automatic. It does not require any type of manual
operation and significantly reduces (but does not
completely eliminate) wheel
slipping.
The difference in speed, between the sun
gears and the differential casing when a
wheel
begins to slip as a result of grip loss, is impeded by
clutch assemblies that are
compressed by axial thrusts from
the bevel drive torque transmitted to the sun gears
by means
of the teeth on the two planet gears.
1.Sun gear 2.Pin 3.Half Casing 4.Differential Pin 5.Half Casing
6.Sun Gear 7.Planet gear 8.Thrust washer 9.Bolt
Z. Friction plates
Dog
Clutch Differential Lock:
With
diff lock disengaged no oil pressure is supplied, spring keeps the dog clutch
teeth apart,
oil can return to sump.
When
the diff lock switch is activated the solenoid valve opens supplying low
pressure circuit
oil
to the piston, overcoming the spring locking the
differential.
Multi-Plate
Differential Lock:
•
Actuated from Low Pressure Circuit Oil - via solenoid valve.
•
Terra lock control for automatic dis-engage and re-engagement.
1- Steering angle.
2- Brake operation.
3- Steering angle and speed.
4- Fast raise/lower switch position.
6
drive discs and 6 driven discs
Assemble
side gears, pivot pins and retaining pins.
Place
the side gear (3) complete with a test shim (2) on tool no. 293986 (1).
Assemble
the side gear and attached tool no. 293986 on the differential casing, place
the crown wheel above it and fix the crown wheel with three bolts (4). Turn the
assembly to settle.
Place
a dial test indicator gauge with the stylus on the tool screw (5), press the
tool
and set gauge to zero.
Pull
the tool (6) upwards and read the travel (H) on the gauge.
befor you can read part 1 -2
الخميس، 19 ديسمبر 2013
Differentials part 2
الجهاز الفرقى الجزء 2
In
this example we can now see a complete differential and crownwheel. The bevel pinions (sun gears) are mounted
within the differential cage. Power is transmitted from the crownwheel
through the differential cage which in turn rotates the bevel pinions and half shafts as a complete fixed unit when
driving in a straight line.
As
the vehicle travels round a bend the bevel pinions are free to spin on their
axes to allow for the individual half shafts to decrease and increase in speed.
As the half shaft driving the inner wheel reduces in speed the outer wheel half
shaft will increase in speed as the distance required to travel round the bend
will be higher.
The Crownwheel will allways rotate at an average of the two half
shaft speeds
1.
Thrust washer
2.
Planet gear
3.
Planet gear shaft
4.
Sun gear (side gear)
5.
Thrust washer / shim
6.
Differential cage
Differentials الجهاز الفرقى
جهاز تحويل الحركة الدورانية الأفقية إلى رأسية متعامدة عليها
Differential
Operation
If
both drive shafts are travelling at the same speed the bevel pinions will not
be turning on their axes. The bevel pinions will simply rotate with the bevel
gears. This can be best explained by imagining the bevel gears an bevel pinons have
been welded together
If
one half shaft is stopped the bevel pinions will start turning on their axes
and begin orbiting around the stationary bevel gear at the same time providing
drive out through the other half shaft.
Although
necessary for cornering differentials have a major drawback within agricultural
applications in that should one wheel begin to spin freely then the remaining
drive wheel will stop rotating (as shown above) and the vehicle becomes
stationary. For this reason it is
necessary to have a differential that limits the amount of wheel slip. Such
differentials are referred to as limited slip differentials.
An
alternative solution commonly found within agricultural machines is to
introduce a locking mechanism that will lock the complete differential
wait part 2
الثلاثاء، 17 ديسمبر 2013
pto in tractor p2
(1) Input
from engine crankshaft via
Duplex chain & sprockets
(2) Piston
Brake
(3) Lubrication
& return oil pumps
(4) Output
shaft 1000 rpm (Clockwise from seat)
(5) Oil
return to transmission sump
(6) Oil
supply (from tractor Low Pressure circuit)
(7) Control
Solenoid
NH RM 31 - 3
CIH RM 6011
PTO Engaged
(1) Solenoid
Valve (Diverter type NOT On / Off)
(Energised - oil to clutch)
(2) Lubrication pump
(3) Engagement orifice (restricts and controls engagement oil)
(4) Brake (released)
(5) Clutch piston
(applied)
(6) Clutch plates
(clamped)
(7) Lubrication relief valve
(8) Input shaft
(9) Oil Reservoir / Sump
(10) Lubrication pump suction pipe
(11) Scavenging pump suction pipe
(12) Output shaft
(13) Check valve (held shut by clutch applying pressure)
(14) Scavenging pump (returning excess reservoir oil)
PTO Disengaged
(1) Solenoid
Valve (Diverter type NOT
cut off)
(Power off - oil to brake)
(2) Lubrication pump
(3) Engagement orifice
(4) Brake (applied)
(orifice allows oil leakage to lubricate brake and replenish sump oil)
(5) Clutch piston
(released)
(6) Clutch plates
(free)
(7) Lubrication relief valve
(8) Input shaft
(9) Oil Reservoir / Sump
(10) Lubrication pump suction pipe
(11) Scavenging pump suction pipe
(12) Output shaft
(13) Check valve (open allowing faster dis-engagement)
(14) Scavenging pump (returning excess reservoir oil)
DISC soil tillage machine دسك جوندير john deere
DISC soil tillage machine:DISC divided into chassis holds it drives plowing and smoothing and the calf and the hoses hydraulic and systematic hydraulic and Chassis too heavy to ensure the depth of plowing good depth of good soil and needs DISC who is in the picture for the tractor at least its 225 horse where needed DISC to the ability of high tensile because of the weight and depth of plowing any soil resistance discs back plow , a circular concave smooth very sharp and heavy TO delves into the soil and radius varies by DISC from 25 cm to 35 or 45 and metastatic 35 and 25 cm , a heavy- CD- smoothing and are in the front , a smooth and with the same diameter discs plowing the front but serrated on the last disk of the anti-aliasing and cut off any parts of the crop remaining and soften the soil and small stones while large is typically the problems in DISC and high maintenance , repair and spare parts are very expensive Hydraulic hoses for transmission to the axes of the tractor to lift the disc harrowing drive as the pictures downloaded and also adjusts the depth of plowing the existence of the piston and undocking DISC same chassis and share these hoses at the beginning of DISC b Organizer , which is a joint venture for the distribution of oil on the piston axes all locomotive of the kink in the jars can LONGER and shortened in some species Rubber and known function of a type scheme as in the picture axes mounted with tablets plowing and smoothing At the beginning and END big nut 46 or 50 to tighten the drive and mounted with cones to save for your love axes drive and tighten the link between each disk and the other BEARING : underlying drive to give the movement a circular type of wear and tear with a chair by the curved and lubricating grease should be good all the fat of 50 or a hundred acres tilled
ينقسم الدسك إلى :
1- شاسية يحمل عليه أقراص الحرث والتنعيم والعجل وخراطيم الهيدروليك والمنظم الهيدروليكى والشاسية ثقيل جدا لضمان عمق حرث جيد بعمق جيد للتربة ويحتاج الدسك الذى فى الصورة لجرار لا يقل قدرته عن 225 حصان حيث يحتاج الدسك لقدرة شد عالية بسبب وزنه وعمق الحرث أى مقاومة التربة
2- أقراص حرث خلفية وهى دائرية مقعرة ملساء lحادة جدا وثقيلة كى تتعمق فى التربة ونصف قطرها يختلف حسب الدسك من 25 سم إلى 35 إى 45 والمنتشر 35 و25 سم وهى ثقيلة
3- أقراص التنعيم وهى فى الأمام وهى ملساء وبنفس قطر أقراص الحرث الأمامية ولكنها مشرشرة فى أخر القرص للتنعيم وقطع أى أجزاء محصول متبقية وتنعيم التربة والأحجار الصغيرة أما الكبيرة فتؤدى لمشاكل فى الدسك وصيانة عالية وإصلاح وقطع غيار مكلفة جدا
3- خراطيم هيدروليك لنقل الحركة من الجرار إلى محاور الدسك لرفع الأقراص كما فى الصور وتنزيلها كما يضبط عمق الحرث بوجود بساتم لرفع وتنزيل شاسية الدسك نفسه وتشترك هذه الخراطيم فى بداية الدسك ب
5 -منظم وهو عبارة عن مشترك لتوزيع الزيت على بساتم المحاور جميعها
6- قاطرة للشبك فى الجرار يمكن تطويلها وتقصيرها فى بعض الأنواع
7- الكاوتش ومعروف وظيفتة وهو من النوع المخطط كما فى الصورة
8- محاور مركب عليها أقراص الحرث والتنعيم وفى بدايتها ونههايتها صامولة كبيرة 46 أو 50 لإحكام ربط الأقراص ومركب عليها
9- أقماع لحفظ لحبك محاور الأقراص وإحكام ربطها بين كل قرص والأخر
10- البلى : يرتكز عليها الأقراص لتعطيها الحركة الدائرية وهى من نوع البلى ذات الكرسى بومبيه وبها مشاحم للتشحيم ولابد من تشحيمها بشحم جيد كل 50 أو مائة فدان حرث
الاثنين، 16 ديسمبر 2013
PTO in new tractor
•Multi-plate
dry clutch – Electro-hydraulically actuated mechanically engaged multi-plate
dry clutch takes drive straight from the crankshaft pulley. The 1000 rpm PTO is
either “on” or “off” there is no modulation.
1.
PTO multi-plate dry clutch
2.
PTO control housing
3.
PTO input shaft
4.
Engine crankshaft pulley coupler
5.
PTO reduction gearbox
•
•Self
Lubrication Gearbox – Fully self contained system, Multiplate
clutch electro-hydraulically engaged via a proportional solenoid valve allowing
a modulated starting of the 1000 rpm PTO. The PTO is either “on” or “off” there
is no modulation. Drive supplied from the engine crankshaft through duplex
chain drive and sprockets.
1. Input from engine crankshaft via Duplex
chain & sprockets
2.
Piston Brake
3.
Lubrication & return oil pumps
4.
Output shaft 1000 rpm (Clockwise from
seat)
5.
Oil return to transmission sump
6.
Oil supply (from tractor Low Pressure
circuit)
7.
Control Solenoid
•
•Zuidberg - DIA Kits are available for many
products which incorporate smooth PTO start-up with
electro-hydraulic proportional valve.
1.Friction discs and steel plates
2.Clutch release bearing
3.Spring
4.Piston
5.Diaphragm spring
•
Disengaged
•Solenoid valve de-energised allowing the
oil to return to the reservoir.
•The spring (3) pushes the piston (4) out
of the housing and pushes the clutch release bearing (2) into the PTO clutch
diaphragm spring (5).
•Pressure is applied to the diaphragm
spring (5) releasing the force acting on
the clutch pressure plate.
•The springs in between the friction discs
and steel plates (1) expand, allowing the clutch hub to rotate freely within
the clutch housing.
Engaged
•Solenoid valve is energised, applying low
pressure oil to the piston (4).
•Low pressure oil acting against the
piston (4), overcomes the piston spring (3), retracting the piston (4) into the
housing, releasing the clutch release bearing (2) from the force of the
diaphragm spring (5).
• The diaphragm spring (5), compresses the
springs in between the friction discs and steel plates (1), clamping the
friction discs and steel plates (1) together, locking the clutch hub and the
clutch housing together.
Oil pressure and return for front PTO via
Front brake valve.
1 - Oil return pipe
2 - Oil pressure supply pipe
NOTE:
This block must be fitted when the Front PTO option is requested, even if the
tractor has not got front brakes.
to be continue
الأحد، 15 ديسمبر 2013
Supersteer in new tractor
As
the hubs on the axle turn up to 45º,
the axle
simultaneously
articulates up to 20º
giving
a total turn angle of 65º.
This means
the operator can
turn tighter and
more
quickly at the end of the field.
This
results in smaller headlands leading to
Less compaction
and greater productivity.
The SuperSteer
system ulitises
two large diameter
steering rams
and two tie rods
which
connect the axle hub to the tractor chassis.
As the steering ram extends, the tie
rod linking the front axle to the
tractor
causes
the axle to progressively articulate in
the direction of wheel turn.
SuperSteer Axle Components
1. Steering
Cylinder
2. Pin
3. Tie
Rod
4. Pin
5. Bushing
6. Spacer
7. Support
8. Tube
9. Bushing
10. Support
11. Ring
Nut
12. Bushing
13. Support
14. Axle
15. Bracket
16. Retaining
Ring
Electronic Draft Control EDC in tractor
•
Controlled by processor ( 9 )
•
Inputs from:
•Operator
• EDC control pod ( 8 )
• EDC control panel ( 2 )
• Linkage
• Lift arm potentiometer ( 7 )
• Load sensing pins ( 6 )
• Radar ( for slip control only ) ( 1 )
•
Outputs
• EDC valve ( 4 ) - controls CCLS pump via
sensing lines and diverts pressure oil to lift cylinders.
• Instrument cluster ( 3 ) - displays
linkage height, slip % and EDC errors.
•
•
Controls position of implement and / or regulates draft force on tractor by
raising / lowering implement into / out of work
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