ibrahim suliman Maintenance and Repair of Agricultural Machinery Page talked about the maintenance of agricultural machinery or machines and heavy machinery, such as Caterpillar generators and repair Agricultural tractor Irrigation agriculture machines
الثلاثاء، 9 يوليو 2013
الأحد، 7 يوليو 2013
Basic components in big baler part 13 14. Hydraulic components
A.Pump + reservoir
Reservoir : 4L
Ambra Hydrosystem 46HV
Sight glass to check level
air filter
Pump : driven from stuffer gearbox
Oil
reservoir:
capacity 4L (1 us gallon)
total circuit capacity 10.8 L (2.8 US
gallon)
AMBRA HYDROSYSTEM 46HV (or 46 BIO-V
or 46 BIO-S)
Sight glass to check level
Air filter:
change at every oil change, after 10000 bales or annualy
B.
Filter + cooler
•Filter
•blocked filter warning indicator
•Serpentine cools down the oil
C.
Density valve
•PWM (pulse width modulation)
•In automatic mode operated by the BCM and
monitor
•In the event of electronic failure, the
valve can be adjusted manually using an Allen key.
•This directly adjusts the pressure in the
density system allowing the user to continue working.
•This
(proportional) valve is used to control
the density:
• 3 possibilities:
Automatic
bale density control: the
plunger load sensor measures the load applied to the bale by the plunger and a
processor adjusts the pressure in the hydraulic system.(screw open ; automatic
mode selected)
Manual
bale density control:
operator sets the hydraulic pressure in the density system from the
monitor.(screw open ; manual mode selected)
Manual
override bale density control:
Monitor not used. The adjustment screw on the density valve has to be adjusted
manually.(max 160 bar)
Pressure
gauge :
•
Indicates pressure in density cylinders.
• Bar
and psi reading
• can
be used as pressure indicator in case electronic system fails
C.
Density valve + pressure gauge
A gauge at the front of the baler
displays actual hydraulic pressure in the density system.
A useful visual reference to help the
operator during work and also allow work to continue in case of electric
failure.
Silage 40
to 70 Hay 50
to 80 Straw 60
to 100
D.
Density cylinder
•2 density cylinders compress the bale
•Density adjustable through monitor and
the BCM adjusts the hydraulic pressure to maintain the preset level.
•Large
diameter density cylinders
•Lowered
operating pressure, but improved and strengthened design of density door
balancers
•Changed
geometry of the bale chamber cross section for ideal force distribution giving
less unwanted bale density fluctuations
•Improved
stability of density control software.
E.
Bale chute
•Standard the machine comes with a roller
bale chute
•Raised hydraulically from the lever at
the rear RHS of the baler.
•Second last roller is now also with
bearings to prevent damage in the transport position
All
units will standard come with roller bale chute
Second
last roller with roller bearings (last roller was already with bearings)
Reinforced
front frame of the roller baler chute
F.
Control levers
Rear
lever: bale chute open / close
Middle
lever : full balechamber eject
Front
lever: only last bale eject
•Pressure
relief valve 165 bar
•Non
return valve for operating auto steer.
F.
Lockout autosteer, knive drawer
Open
:
Knifedrawer open/close
Closed
:
Knife in/out
Open
:
Floating rear axle
Closed :
Fixed rear axle
(only steered tandem axle
(only steered tandem axle
الخميس، 4 يوليو 2013
Basic components in big baler part 12 13. Axle, tyres and brakes
13. Axle, tyres and brakes
A.
Axle
B.
Tyres
1. Single axle
•Single Axle Tyre offering wide models
–600/55x22.5-16 ply – cross ply >3.00m
–710/40R22.5 156D – radial – NEW >3.00m
–700/45x22.5-16ply – phased out
•Standard Tandem Axles
–500/50x17 – 14 ply – cross ply <3.00m
–500/50R17 – 16 ply - phased out
–
•Large Wheel Tandem axle - NEW
–560/45R22.5 152D –radial, 60 kph
– NEW <3.00m
–620/50R22.5 154D – radial – NEW >3.00m
C.
Brakes
الاثنين، 1 يوليو 2013
Basic components in big baler part 11 12. Oiling & greasing
12. Oiling & greasing
A.Oiler
•An automatic central lubrication
distribution system takes oil from the pump and provides a constant regulated
oil supply to the drive chains•
•The fixed displacement system ensures
that each chain receives the correct amount of lubrication
•
Integrated automatic oilier
•
Doses controlled with an electrical motor commanded by BCM-VT.
•Do
NOT put motor continuously ON. This will burn out the motor.
B.
Grease pump
•Centralised greasing is standard
•Seven main distribution blocks, 80 grease
points.
•An optional automatic centralised
greasing system is available
•The greasing rate can be adjusted on the
monitor
•The automatic greasing models maintain
the manual grease nipples for additional greasing in very dusty conditions or
to clear blocked lines
•Automatic
greasing system = centralised greasing system with pump.
•Pressure
up to 350 bar.
الجمعة، 28 يونيو 2013
Basic components in big baler part 10 11. Electrical
11. Electrical
A.
Baler controller module
FBM/BCM VT “S’07”:
•
“Fuse Board Module” and BCM VT = one part.
•
Contains fuses and relays.
•
Fuses to be replaced in case of problems
for direct power supply.
3 spare
fuses
Aut / man switch
BCM VT:
• “Baler Control Module”
• Contains software
B.
Monitor options
No monitor and use the monitor of a VT
tractor (e.g. Intelliview II or Intelliview II plus)
Infoview II monitor – Black and white
monitor
Full Isobus 11783
Full Isobus 11783
Intelliview III monitor – Colour touch
screen monitor
Full Isobus 11783
Full Isobus 11783
C.
Rear view camera
•With the IntelliviewTM III
monitor, an optional cameral can be fitted to keep track of the baling process
•
Safety
is improved when manoeuvring in confined spaces
A.Oiler
•An automatic central lubrication
distribution system takes oil from the pump and provides a constant regulated
oil supply to the drive chains
•
•The fixed displacement system ensures
that each chain receives the correct amount of lubrication
•
Doses controlled with an electrical motor commanded by BCM-VT.
Do NOT put motor continuously ON.
This will burn out the motorالثلاثاء، 25 يونيو 2013
الاثنين، 24 يونيو 2013
Basic components in big baler part 8 9. Bale chamber
9. Bale chamber
A.Shape
•Side walls and top section moves•
•2 density cylinders compress the bale•
•Density adjustable through monitor and
the BCM adjusts the hydraulic pressure to maintain the preset level.
B.
Hay dogs
Bottom
haydogs bolted on version
C.
Eject system
Standard : Full chamber cleanout
Option : Last bale eject
D.
Mechanical bale length control
•Bale Length is set by removing the quick
attach pin and repositioning the trip arm stop into the desired position•
•A guide decal will assist in selecting
the positions for specific bale lengths•
•A mechanical bale counter is also fitted
in addition to the monitor electronic counting
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